Product Overview
The Online Crusher is an inline crushing and recycling system designed to operate in tandem with production lines such as blown film machines and extruders. It is capable of crushing edge trims, waste film, and rejected plastic products in real time, facilitating the inline crushing and recovery of plastic scraps, waste film, and waste materials-specifically for polymers such as PE and PP.
Production & Quality Control
Manufacturing Capabilities
The facility is equipped with standardized production workshops, CNC machining equipment, and specialized assembly lines, enabling independent in-house processing and manufacturing of complete machine units.
Production Process
From frame machining and blade manufacturing to motor installation and final assembly, every stage adheres to standardized procedures to ensure the stable and reliable operation of the equipment.
Core Component Processing
The blades are crafted from high-strength, wear-resistant materials to extend service life and enhance shredding efficiency; the machine frame is constructed using thickened steel to bolster overall equipment stability.
Quality Inspection
Raw Material Inspection
Blade Precision Testing
Motor Operational Testing
Continuous Run Testing (Complete Unit)
Shredding Performance Verification
Installation & After-Sales Service
Installation Support
We provide installation guidance, equipment connection schematics, and remote technical support.
01
Commissioning Services
Comprehensive machine testing and commissioning are completed prior to shipment, ensuring rapid integration into production upon arrival at your facility.
02
After-Sales Response
Our after-sales team responds promptly to provide timely technical solutions, thereby minimizing downtime.
03
Spare Parts Supply
We maintain a standing inventory of common spare parts-including cutting tools, motors, and electrical components-to facilitate rapid shipment.
04
Warranty Policy
We offer a comprehensive machine warranty and long-term technical support services to ensure the stability and continuity of our customers' production operations.
05
FAQ
Q: What is the primary application of the Online Crusher?
A: It is primarily used for the in-line crushing and recycling of edge trims and waste film generated by production lines-such as film blowing machines and bag-making machines-enabling the immediate reuse of scrap materials.
Q: Which plastic materials is the equipment suitable for?
A: It is suitable for the crushing and recycling of plastic films, edge trims, and soft plastic waste made from materials such as PE, PP, HDPE, and LDPE.
Q: Can it be directly connected to a production line?
A: Yes. The equipment supports linkage with machinery such as film blowing machines and bag-making machines to achieve automated, in-line recycling.
Q: Can the crushed material be reused directly?
A: The crushed granules are uniform in size; depending on the specific production process, they can be reused directly or added back into the production stream in a specific proportion.
Q: Is the equipment noisy during operation?
A: The equipment features a low-noise design and operates stably, making it suitable for continuous production environments.
Q: What is the service life of the blades?
A: The blades are manufactured from high-strength, wear-resistant materials, ensuring a long service life; furthermore, they can be resharpened and reused multiple times.
Q: Is equipment maintenance complicated?
A: The structural design is simple, and the blades are easy to dismantle and install, resulting in low costs for daily cleaning and maintenance.
Q: Is customization available?
A: Yes, we support the customization of various configurations, including motor power, feed inlet dimensions, voltage, and blade structure.
Q: Is the equipment tested before shipment?
A: All equipment undergoes comprehensive machine operation and crushing tests prior to leaving the factory to ensure stable and reliable performance.
Q: Do you provide installation and after-sales services?
A: We offer installation guidance, remote commissioning support, technical training, and long-term after-sales support services.
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